Display

Display Manufacturing Market Needs

Demand driven by larger-sized TVs and new display applications has the display industry facing two major migrations – organic light-emitting diode (OLED) displays primarily for mobile devices and Gen 10.5+ production for larger displays. Producing defect-free screens gets increasingly complicated especially as screen size increases. To make thin-film transistor (TFT) arrays used in liquid crystal displays (LCD), panels are processed using steps like those in semiconductor fabrication including deposition, lithography and etch. Throughout the process, defect control and uniformity are critical. Unwanted contaminants such as organics detrimentally impact the performance and decrease of Laser Induced Damage Threshold (LIDT).

Experience in Design, Engineering, Manufacturing & Analytical Testing For the Display Industry

Organic contaminants are found on machined optical components, wires/cables, adhesives, coatings, O-rings, even gloves, wipes and bags used in handling and packaging of cleaned parts. In addition, these contaminants are found in cleanroom environments where assembly activities are taking place and CDA or Compressed Nitrogen may be in use to purge laser cavities.

UCT Display Manufacturing Solutions

With final assembly in our class 100 and 1000 clean rooms, UCT’s expert technicians use proven processes that meet ultra-high purity requirements and ensure your modules and subsystems will meet the stringent cleanliness that today’s leading-edge processes require. We apply our design for manufacturability/design for all (DFM/DFX) expertise to support configurable and customizable product needs for unique applications. In addition, we have experience supporting the innovative techniques that have been developed to manufacture OLED displays on flexible and bendable substrates.

Chemtrace Display Manufacturing Solutions

ChemTrace offers a total solution for detection of organic contamination on critical materials and processes used in display manufacturing. We can help you identify, analyze, improve and baseline various sources of volatile organics. Helping you obtain production efficiency and cost effectiveness. We can decrease micro-contamination by identifying contamination sources which will improve materials and/or processes.

Contamination sources:

  • Cleanroom construction materials (caulking, paint)
  • Cleanroom consumables (bags, wipes, gloves)
  • Sealants and coatings
  • Seals or O-rings
  • Hardware and optical components
  • Cleanroom air and inert gases

Products

Integration

  • Major modules
  • Mechatronics
  • Gas & liquid delivery

Manufacturing

  • Weldments
  • Gas line heaters
  • Thermocouples
  • Frames

Services - QuantumClean

UHP cleaning:

  • Machined parts
    • Aluminum
    • Stainless steel
    • Quartz
  • Weldments

Cleanliness verification:

  • COA implementation

Services - ChemTrace

Expertise in the analysis of:

  • Process tool parts
  • Wafers
  • Airborne molecular contamination
  • High purity chemicals

Semiconductor - focused analytical processes include:

  • Trace metals
  • Metallic & ionic contamination
  • Organic contamination

Engineering

Technology leadership for sub - 7 nm requirements

Engineering consulting & design:

  • DFM
  • Test
  • Cleaning development

R & D:

  • New cleaning techniques
  • High sensitivity analytical testing

Subscribe to our alerts

Email Address: *
Mailing Lists *

 
Enter the code shown above.